FTTH Cable Production Line – Cutting-edge Manufacturing System
Did you know that modern fiber optic wire networks are capable of running at velocities of up to 190 m/min? This astonishing productivity is made possible by advanced production methods engineered for high-speed manufacturing.
These configurations are developed to manage multiple cable types, such as service cables and tight buffered cables. Their compact design, typically below twenty-six meters, makes them ideal for modern facilities.
Seamless coupling with smart factory systems secures uninterrupted performance. Through MES/ERP connectivity, these SZ stranding line fabrication lines provide unparalleled exactness and performance. Thus, they are preferred for businesses striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups are crucial for meeting the growing need for steadfast connections. These systems aim to manufacture high-quality light-transmitting wires that power today’s connectivity grids. Utilizing sophisticated techniques, they provide for exactness and rapidity in all phases of the process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating FTTH drop cables. They include bare fibers strengthened by metal or fiber-reinforced polymer, combined with safeguard coverings. This produces a long-lasting and high-performance option for high-speed internet connections.
It supports multiple substances, including PVC, LSZH, and PE plastics. This flexibility ensures it can meet diverse industry needs. Moreover, the four-head fiber discharge system offers precise tension control, ensuring accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its precision and efficiency. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are revolutionizing the way fiber optic cables are produced. Our advanced equipment merges accuracy, productivity, and innovative solutions to deliver top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder designed for precise material distribution. It secures consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions brings significant advantages to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Superior performance |
| 1000mm Working Height | Ergonomic design |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.